Focus on value-engineering – optimizing your part for manufacturability and cost while working within the aesthetic design parameters and the product’s utility.
Our Design & Engineering Services
With a team of 20+ engineers, our Design & Engineering services offer comprehensive support from concept to production. We specialize in value engineering – optimizing your designs to reduce manufacturing costs without compromising quality, ensuring your projects are both innovative and affordable.
Innovative Designs
Our engineering team creates innovative designs that solve problems and create value for our customers.
Value Engineering
Our manufacturing experience allows us to apply value engineering principles to optimize production costs — ensuring economical designs.
Nesting & Sheet Yield
Our advanced nesting techniques maximize sheet yield, reducing waste and improving efficiency in material usage during production.
Materials We Engineer Parts From
- HDPE
- Acrylic
- Expanded PVC
- Reinforced Polyurethane
- Laminated Honeycomb PP
- EVA Foam
- Flexible Vinyl
- Composite Lumber
- Solid Surface
- Polycarbonate
- Plywood
- MDF
- High Pressure Laminate
- ABS
- ACM
- Phenolic
- UHMW
- Aluminum
- Steel
HDPE
Durable, weatherproof, and corrosion-resistant. Popular for outdoor furniture and marine accessories.
- Marine and boat components
- Outdoor furniture and playground equipment
- Cutting boards and food prep surfaces
- Exterior signage and displays
- Material handling and wear strips
Acrylic
Versatile plastic (available clear, tinted or opaque) commonly used for signage, displays, and protective barriers.
- Signage and displays
- Protective barriers and shields
- Aquariums and fish tanks
- Picture frames and photo displays
- Point-of-purchase displays and retail fixtures
Expanded PVC
Lightweight and easy to fabricate. Great for substrates, signage, and lightweight displays.
- Upholstery Substrate
- Signage for indoor and outdoor use
- Exhibit and display setups
- Thermoforming projects
Reinforced Polyurethane
High-density foam composite, lightweight yet strong, ideal for marine and industrial applications.
- Marine decking and flooring
- Boat transoms and bulkheads
- RV and camper construction
- Architectural elements in buildings
- Industrial and transportation components
Laminated Honeycomb PP
Lightweight, rigid honeycomb panel, engineered for a range of structural applications.
- Decks and bulkheads in marine manufacturing
- RV floors, walls, and ceilings for weight reduction
- Lightweight structural components in rail and aerospace
- Partitions, walls, roofing, and floors in construction
EVA Foam
Attractive, non-slip foam sheets provide comfort, safety, and traction.
- Custom boat decking for comfort and aesthetics
- Shelf liners; provide cushioned surface and keep items from sliding
- Step pads for comfort and traction in high-traffic areas
- Shower seats for a soft non-slip surface
Flexible Vinyl
Durable, waterproof material for flooring, signage, and upholstery, offering easy maintenance.
- Healthcare facilities for hygiene and durability
- Educational institutions for easy maintenance
- Retail spaces for aesthetic versatility
- Marine environments; water-resistant qualities
- Office buildings for cost-effective flooring
Composite Lumber
Mimics real wood grain, maintenance-free. Perfect for attractive, weather-resistant outdoor furniture.
- Outdoor furniture and playground structures
- Marine docks and boardwalks
- Pergolas and arbors
- Raised garden beds
Solid Surface
Seamless and non-porous; ideal for custom countertops, commercial environments and healthcare surfaces.
- Kitchen countertops and backsplashes
- Bathroom vanities and shower surrounds
- Healthcare and dental office surfaces
- Food service counters and tabletops
- Reception desks and office furnishings
- Wall panels and interior cladding
Polycarbonate
A strong, transparent, or opaque plastic, known for its high impact resistance and versatility.
- Machine guards in industrial settings for clear visibility and safety
- Eyewear lenses due to high impact resistance and clarity
- Roofing materials for light transmission and strength
- Bulletproof glass for security in vehicles and buildings
- Automotive components like headlight covers and sunroofs
Plywood
Cost-efficient, multi-use material. Great for templates, jigs, and budget-friendly structural projects.
- Fixtures, jigs, and templates
- Structural underlayment
- Construction framing and sheathing
- Factory work tables and furniture
MDF
Consistent density and strength. Smooth surface, easy to paint. Ideal for detailed moldings and millwork.
- Interior carpentry, shelving and furniture building
- Decorative wall panels and wainscoting
- Door and window frames
High-Pressure Laminate
Decorative, available in many designs. Easy to clean and maintain; excellent for high-use areas like schools and offices.
- Cabinet surfaces and doors
- Commercial and residential countertops
- Decorative interior surfaces
- Restroom partitions and lockers
ABS
Cost effective, thermoformable polymer with a glossy exterior and low moisture absorption.
- Protective casings and electrical enclosures
- Durable signage and point of purchase displays
- Interior automotive panels and trim
ACM
A durable panel with two metal sheets bonded to a non-metal core, ideal for building cladding and signage.
- Exterior building cladding for commercial and residential structures
- Signage and advertising panels for outdoor and indoor use
- Interior wall panels and partitions in commercial spaces
- Column covers and beam wraps to enhance architectural design
- Vehicle and trailer bodies for lightweight and durable construction
Phenolic
Compact industrial reinforced laminate. Lightweight yet tough — half the weight of aluminum with superior abrasion and impact resistance.
- Backing plate coring material
- Electrical insulators and circuit board substrates
- High-stress mechanical parts such as gears and bearings
- Industrial laminates for harsh environments
UHMW
Exceptionally durable with high impact strength and low friction; ideal for wear-resistant parts and lining systems.
- Wear strips and slide guides for machinery
- Impact-resistant parts for industrial equipment
- Chute, hopper, and bin liners for material handling
- Bottle and can line machinery components
Aluminum
Lightweight and strong; up to 3x lighter than steel. Naturally corrosion-resistant; superior for marine and outdoor applications.
- Door frames for their lightweight and strength
- Marine hardware and fittings resistant to corrosion
- Custom machinery components
Steel
Cost effective metal (generally less expensive than aluminum) with higher strength and durability.
- Structural components in construction for robust support
- Heavy machinery parts due to high strength and durability
- Automotive frames and chassis components for toughness
- Tools and dies for precision machining and forming
Customer Success Stories
Teak Isle’s Low MOQs Helps HCB Yachts Offer the Customization Options Their Customers Demand
How Teak Isle Helps Godfrey Marine Turn Vision Into Reality and Improve Customers Time on the Water
An Extraordinary Commitment to Customer Service Drives Teak Isle’s Relationship with Everglades Boats
What they're saying...
Hear from our customers, and find out why Teak Isle is the best.
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(833) 522-5090
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