Durable, weatherproof, and corrosion-resistant. Popular for outdoor furniture and marine accessories.
Our HDPE Fabrication Services
CNC machining is one of the most commonly used production manufacturing processes for creating complex, customizable, highly precise, and scalable parts. At Teak Isle, CNC machining is a foundational core competency with 12 state-of-the-art CNC routers. We have the infrastructure and experience to produce high-quality, custom components CNC cut to your specific needs.
HDPE CNC Engineering
Our engineering team uses advanced nesting software to optimize sheet yield and determine the most cost-effective order multiples.
HDPE CNC Milling
We run 12 heavy-duty 3-axis CNC routers — guaranteeing quality accurate machined parts at the scale your business needs.
HDPE Finishing & Assembly
Post CNC Machining, we provide edge-routing, polishing, and assembly services to provide you with a ready to use finished part.
HDPE Fabrication 101
Advantages
- Versatility for diverse applications
- Long-lasting and low maintenance
- FDA-approved safety for food processing
- Resilient against corrosion and weather
- Easy processing and recyclability
Limitations
- Prone to expansion/contraction with temperature changes
- Challenging to bond with adhesives
- Relatively low stiffness compared to some other plastics
- Inability to paint directly; requires special treatment for adhesion
Common Applications
- Marine and boat components
- Outdoor furniture and playground equipment
- Cutting boards and food prep surfaces
- Exterior signage and displays
- Material handling & wear strips
Tradenames/Popular Brands
High Density Polyethylene, King StarBoard, SeaBoard
Sheet Thicknesses
.0625″ – 4″
.25″, .5″, .75″, 1″, 1.5″ most commonly available
Common Sheet Sizes
54″ x 96″
Custom sheet sizes up to 120″ available
Preferred HDPE Material: King StarBoard
King StarBoard, renowned for its exceptional quality and durability, is our go-to HDPE sheet material. Designed for the harsh marine industry, it’s proven to hold up in the toughest environments, making it an excellent choice for diverse fabrication needs. We inventory King StarBoard in numerous colors and thicknesses – allowing us to provide you with King StarBoard component parts with low order minimums and without material commitments.
- Will not rust, delaminate, or rot when exposed to UV, humidity, or water.
- Superior sheet flatness and thickness consistency ensures reliable fabrication.
- Durable easily cleaned matte-textured surface on both sides.
Specialty HDPE Materials
Anti-Skid
Built-in texture for additional traction
Dual Color
Co-extruded dual color for milled signage
Anti-Microbial
Protects surface against stain and odor causing bacteria, algae and fungi
Extra Light
Extruded with blowing agent that reduced material density, weight & cost
Wood Grain
Extruded with attractive wood grain finish
Gallery of HDPE Fabricated Parts
Customer Success Stories
Teak Isle’s Low MOQs Helps HCB Yachts Offer the Customization Options Their Customers Demand
How Teak Isle Helps Godfrey Marine Turn Vision Into Reality and Improve Customers Time on the Water
An Extraordinary Commitment to Customer Service Drives Teak Isle’s Relationship with Everglades Boats
What they're saying...
Hear from our customers, and find out why Teak Isle is the best.
Send us a Message
After hours or prefer to schedule a call? No problem.
Send us a message and we’ll jump right on it.
Call Us Now
Need a partner you can trust to deliver quality on-time parts?
Pick up the phone and chat with a team member now.
(833) 522-5090
Mon-Fri 8am – 4pm (EST)
